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拆解报告:苹果85W MagSafe 2充电器

 1 year ago
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今天拆解的这款苹果MagSafe 2电源适配器,适用于2012年到2015年推出的15寸视网膜显示屏MacBook Pro机型,这也是最后一款MagSafe 2电源适配器,输出功率为85W。苹果从2016年开始推出的MacBook Pro笔记本均换成了USB-C电源适配器,也全面换装了USB-C接口。 

这款电源适配器由光宝科技代工,输出规格为20V 4.25A,电源自带可收纳理线板,可以方便的收纳输出线,电源还配备了折叠插头和输入延长线,满足便携和加长供电需求。下面充电头网就对这款电源适配器进行拆解,看看内部的设计与用料如何。

此前充电头网还拆解过苹果MacBook Pro16 140W氮化镓充电器、苹果96W USB PD快充充电器、苹果原装67W PD快充充电器、苹果原装35W双C口快充充电器A2579、苹果原装35W双C口快充充电器A2676等产品,欢迎查阅。

苹果85W MagSafe 2充电器开箱

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 包装盒正面印有苹果logo、85W MagSafe 2 Power Adapter名称以及外观图。 

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 包装内含充电器、电源线以及使用说明书。 

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 附带电源线一端是国标三脚插脚,另一端是连接适配器的插头,两端均作了抗弯折处理。 

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 测得线缆长度约为185cm。 

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 充电器采用经典方块造型设计,外壳光滑边角过渡圆润,自带输出线缆的磁吸接头也是MagSafe 2系列里的直板造型。 

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 充电器型号为A1424,由光宝科技股份有限公司代工生产。 

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 此外支持100-240V~50/60Hz 1.5A输入以及20V4.25A输出,通过了CCC、KC安规认证和VI级能效认证。 

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 充电器自带可拆卸插脚模块,配备折叠国标插脚,两侧还加入双翼设计,提升稳定性。 

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 输出端线缆做了抗弯折保护,此外机身两侧设有可收纳理线板。 

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 通过两个小板可缠绕整理输出线缆。 

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 磁吸线头采用金属材质,此外设有指示灯,端部套有塑料壳。 

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 线头端部特写,凹槽内有五个触点。 

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 测得充电器机身长度为80.08mm。 

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 宽度为80.01mm。 

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 厚度为28.71mm。 

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 输出线缆长度约为175cm。 

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 充电器带插脚重量约为322g。 

苹果85W MagSafe 2充电器拆解

 看完了苹果85W MagSafe 2 电源适配器的外观展示,下面就对这款适配器进行拆解,看看内部是如何设计的。 

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 沿电源外壳接缝拆开外壳,内部PCBA模块包裹纯铜散热片,并打胶与外壳固定,加强散热。 

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 充电器PCBA模块整个包裹纯铜散热片散热,并缠绕胶带固定。 

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 纯铜散热片与元件之间贴有胶带绝缘。 

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 散热片焊接固定到PCBA模块上。 

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 交流输入采用白黑导线冷压端子焊接连接,并采用磁环抑制高频干扰。 

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 充电器输出导线冷压端子,并外套热缩管绝缘,焊接连接到PCBA模块上。 

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 使用游标卡尺测得PCBA模块长度约为70.1mm。 

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 PCBA模块宽度约为74.7mm。 

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 PCBA模块厚度约为25.07mm。 

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 拆下PCBA模块覆盖的纯铜散热片,继续进行拆解。 

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 PCBA模块正面一览,内部元件打胶固定,PFC开关管,初级开关管和同步整流管均采用螺丝固定铝制散热片。 

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 同步整流管也固定铝制散热片用于散热。 

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 PCBA模块背面粘贴灰色胶垫用于支撑。 

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 拆下两片散热片,并清理掉电路板上的胶水和导热垫,开始观察PCBA模块。 

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 PCBA模块正面一览,左下角为输入保险丝,压敏电阻,EMI电路和整流桥,底部为滤波电感滤波电容,上方为PFC升压电感,右侧是高压滤波电解电容,在电解电容上方是开关变压器,顶部为同步整流管和输出滤波电容。在电容和变压器之间是一块小板,用于次级监测。 

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 PCBA模块背面焊接多颗芯片和反馈光耦,分别用于初级开关电源和输出控制,光耦用于保护和电压反馈功能。 通过对电源适配器电路观察发现,苹果85W MagSafe 2 充电器采用PFC+反激开关电源架构,固定电压输出为笔记本供电。PFC开关管,初级开关管和次级同步整流管均固定散热片,降低温升。下面就从输入端开始了解电源的器件信息。 

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 电源输入端焊接压敏电阻,保险丝,安规X2电容,共模电感,整流桥等器件。 

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 输入端保险丝规格为3.15A 250V,焊接在蓝色安规X2电容下面,用于输入过流保护。 

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 压敏电阻连接在保险丝后面,与X2安规电容并联,用于输入过压保护。 

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 蓝色安规X2电容来自HJC华容,容量为0.22μF。 

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 共模电感采用磁环绕制,内部采用电木板绝缘,并打胶固定。 

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 电源侧面焊接整流桥,薄膜滤波电容,滤波电感,PFC升压开关管和初级开关管。 

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 整流桥来自LT光宝,型号KBP208GL,用于将交流电整流成脉动直流电。 

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 两颗薄膜滤波电容来自日通工,规格均为0.68μF。 

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 滤波电感采用磁环绕制,打胶固定绝缘支架。 

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 电源适配器初级主控芯片丝印LTA910N,为定制型号,芯片内置PFC和反激控制器。 

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 PFC升压开关管来自英飞凌,丝印6R299P,实际型号为IPA60R299CP,是一颗耐压650V的CoolMOS,导阻为299mΩ,采用TO220FP封装。 

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 PFC升压电感采用胶带严密缠绕绝缘。 

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 PFC升压整流管丝印MUR460,是一颗超快恢复二极管,引脚套有磁环抑制高频干扰。 

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 高压滤波电容来自贵弥功,KXG系列长寿命电容,规格为420V 82μF。 

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 初级开关管采用螺丝与散热片固定,增大散热面积。 

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 初级开关管来自英飞凌,丝印11N80C3,实际型号为SPA11N80C3,NMOS,耐压800V,导阻0.45Ω,采用TO220FP绝缘封装,有助于简化电源内部散热设计。 

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 用于检测初级开关管电流的取样电阻,外套热缩管绝缘。 

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 两颗电解电容用于为初级控制器供电,电容来自红宝石,规格为50V22μF。 

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 对应变压器次级侧焊接同步整流管。 

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 开关变压器特写,磁芯缠绕胶带绝缘。 

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 三颗蓝色Y电容特写。 

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 四颗光耦用于输出电压反馈和电源的保护控制功能。 

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 NXP恩智浦TEA1762,集成同步整流控制器和反馈控制,用于同步整流驱动和输出电压反馈控制。 

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 同步整流管来自英飞凌,丝印086N10N,实际型号为IPA068N10N3 G,是一颗TO220FP封装的NMOS,耐压100V,导阻8.6mΩ。 

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 输出端焊接两颗滤波电容,一块小板,输出保险丝和Y电容。 

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 一颗输出滤波电容来自贵弥功,KZH系列低阻电容,规格为25V 680μF。 

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 另一颗输出滤波电容来自红宝石,ZLJ系列长寿命电容,具有高纹波电流优势,规格为25V 470μF。 

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 10mΩ电阻用于检测输出电流。 

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 小板正面焊接三颗芯片。 

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 一颗较大的芯片丝印M430V343。 

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 一颗电压比较器丝印AJK,实际型号为TLV3402,来自TI德州仪器,是一颗微功耗的双路电压比较器。 

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 一颗稳压芯片丝印AQI,来自TI德州仪器,实际型号为TPS71533,支持24V输入电压,用于为小板上的芯片供电。 

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 小板背面焊接两颗芯片。 

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 其中一颗芯片丝印BHF 19E5。 

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 另一颗芯片丝印OCFQ,来自TI德州仪器,实际型号为OPA330,是一颗单路微功耗零漂移运算放大器。 

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 将电路板上的直插元件拆下,剩下一颗MOS管和一颗贴片保险丝。 

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 控制输出的开关管来自东芝,型号TPC8118,是一颗耐压30V的PMOS,导阻为5.5mΩ,采用SO8封装。 

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 电源输出经过一颗保险丝,用于过流保护,保险丝规格为4.8A。 

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 全部拆解完毕,来张全家福。 

充电头网拆解总结

 苹果85W MagSafe 2电源适配器采用线缆一体设计,搭配专用磁吸插头,专为笔记本充电使用。适配器外壳上设有理线卡,方便收纳输出线缆,便于携带。包装内附赠了折叠插头和1.8米长交流电源线,磁吸输出线长1.8米,可根据使用情况灵活选择,方便使用。 

充电头网通过拆解了解到,苹果85W磁吸电源适配器内置PFC+反激开关电源,固定电压输出,PCBA模块包有纯铜散热片进行散热,开关管采用铝制散热片散热。输出侧焊接一块小板,焊接运放和电压比较器,并采用保险丝进行输出过流保护。 

电源适配器由光宝代工,PFC开关管,初级开关管,次级同步整流管均来自英飞凌。充电器内部开关管均固定有散热片,内部电容采用日系贵弥功和红宝石。用料均来自业内知名大厂,整体做工扎实,品质可靠。


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