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拆解报告:罗马仕迷你20W快充充电器

 1 year ago
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20W快充凭借着价格优势,市场占有率一直很高,如何在性能维持不变,降低充电器的成本,或者提升充电器的性能而不提高成本,成为电源方案和充电器厂商追求的目标。

充电头网拿到了罗马仕一款20W迷你快充,内部采用创芯微全集成方案,可以大幅简化电路设计,降低成本。 这款20W快充体积与苹果5W充电器体积相仿,小巧便携,并具有多种配色可选,时尚清新。下面充电头网就带来这款充电器的拆解,看看内部设计用料如何。 

罗马仕20W迷你快充开箱

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 包装盒正面印有罗马仕品牌、产品名称以及三大卖点,可以看出这款充电器有四种配色可选。 

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 背面印有产品参数以及商家信息。 

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 包装内含充电器和使用说明书。 

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 本次拆解的是蓝色款,外壳磨砂抗指纹,整体趋于立方体,相当小巧。 

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 腰身一面印有ROMOSS品牌。 

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 充电器配备固定式国标插脚。 

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 输入端外壳上印有充电器参数型号:AC20C输入:100-240V~50/60Hz 0.6A输出:5V3A、9V2.22A、12V1.66A 20W Max制造商:深圳华中科新材料技术有限公司产品已通过CCC认证,以及VI级能效认证。 

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 顶部配有单USB-C接口,白色胶芯。 

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 测得充电器机身高度为31.1mm。 

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 宽度为28.47mm。 

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 厚度为28.48mm。 

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 和苹果20W充电器对比,体积优势明显。 

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 拿在手上的大小直观感受,显得相当小巧。 

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 充电器净重约为33g。 

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 使用ChargerLAB POWER-Z KM002C测得USB-C口支持Apple 2.4A、QC3.0、AFC、FCP、PD3.0充电协议。 

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 并且还具备5V3A、9V2.22A、12V1.67A三组固定电压档位。 

罗马仕20W迷你快充拆解

 看完了这款充电器的开箱和测试,下面就对充电器进行拆解,看看内部设计和用料。 

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 沿插脚侧外壳接缝拆开外壳,充电器内部PCBA模块采用两块小板焊接组合而成。 

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 交流输入导线通过焊接连接,焊点打胶加固。 

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 初级高压滤波电容与变压器之间粘贴麦拉片绝缘。 

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 使用游标卡尺测得PCBA模块长度约为26.17mm。 

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 PCBA模块宽度约为24.16mm。 

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 PCBA模块高度约为23.69mm。 

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 PCBA模块采用两块小板焊接组合而成,在两块小板之间的空间内部放置变压器,高压滤波电容等元件,充分利用内部空间。 

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 底部小板焊接保险丝和协议芯片。 

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 侧面小板焊接整流桥,初级电源芯片,光耦和贴片Y电容。 

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 侧面可以看到初次级之间的元件外套胶套绝缘,并涂胶固定。 

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 USB-C母座焊接在变压器下方。 

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 焊接拆分两块小板,侧面的小板上焊接高压滤波电解电容差模电感,变压器,底部的小板上焊接保险丝,输出滤波固态电容,同步整流芯片和USB-C母座。 

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 输入端延时保险丝来自蓝宝,规格为2A 250V。 

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 整流桥来自平伟,型号ABSR210,是一颗快恢复整流桥,规格为2A 1000V。 

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 两颗高压电容对应低压侧的一颗套有胶套绝缘。 

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 两颗高压滤波电容均来自凯泽鑫,规格为15μF400V。 

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 差模电感采用工字磁芯绕制。 

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 充电器的PWM主控芯片采用创芯微CM1765,这是一款多模式控制的高性能 SSR 电源芯片,内置 650V 功率 MOSFET,可用于 20W 以内的离线式开关电源产品。CM1765 可根据输入电压,输出电压以及负载的不同控制系统工作在 PWM,PFM,以及 Burst 模式,以实现全电压范围,全负载段的效率最优。 芯片内置了专利的抖频技术和调频控制技术,简化系统 EMI 设计。CM1765 内置了大量的补偿以及保护功能,如输入电压补偿,电感补偿,斜坡补偿,过流保护,过载保护,VDD 过压保护,过温保护等,从而简化了外围电路,利于 PCB 布局及 EMI 设计,提高了方案的可靠性和安全性,降低了方案成本。 

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 创芯微CM1765详细规格资料。 充电头网拆解了解到,创芯微快充方案还被鑫晨嘉20W 1A1C快充充电器、劲电20W PD快充充电器等产品采用。 

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 变压器采用ATQ17磁芯,严密缠绕胶带绝缘。 

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 贴片Y电容来自四川特锐祥科技股份有限公司,具有体积小、重量轻等特色,非常适合应用于氮化镓快充这类高密度电源产品中。料号为TMY1102M。 特锐祥专注于被动元器件的研发、生产及销售,注册资本1亿元。旗下有自主电容品牌两类:SMD TRX及DIP TY电容器,TRX将致力于陶瓷材料的研究,以拓展更多品类的应用,为客户提供更多的解决方案。 

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 充电头网了解到,特锐祥贴片Y电容除了被倍思高通QC5认证100W氮化镓快充、麦多多100W氮化镓、OPPO 65W超级闪充氮化镓充电器、联想90W氮化镓快充、努比亚65W氮化镓充电器、倍思120W氮化镓+碳化硅PD快充充电器等数十款大功率充电器使用外,也可应用于海陆通、第一卫、贝尔金等品牌20W迷你快充上,性能获得客户一致认可。 

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 OR1008光耦用于输出电压调节反馈。 

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 底部小板焊接输出滤波电容,同步整流芯片和输出USB-C母座。滤波电容采用胶套绝缘,并打胶固定。 

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 充电器同步整流芯片采用创芯微CM1622,用于替代反激式开关电源次级整流二极管,以减少整流损耗,提高系统能效。该芯片能够在 CCM、DCM、QR 等多种模式下工作,高度集成,基本无需多余外围元器件即可实现同步整流功能,从而简化了 PCB 设计,降低了 BOM 成本。 

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 创芯微CM1622集成交流供电,可支持 3V~12V 的宽输出电压范围,适用于快充应用,并且既可支持负端整流,也可支持正端整流,以满足客户的不同需求。 

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 输出滤波电容来自PolyCap柏瑞凯,RN系列是小型化、超低ESR的固态电容,规格为560μF 16V,RN系列非常适合应用于小型化快充的次级输出滤波电路。 充电头网拆解了解到,柏瑞凯的产品广泛应用于充电器、车充、无线充、移动电源、储能电源等领域,并被OPPO、vivo、小米、荣耀、三星、华为、联想、紫米、努比亚、公牛、ANKER等知名品牌的多款产品采用,产品获得市场的高度认可。 

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 英集芯IP2189是一款内置路径功率管,用于USB PD快充的协议芯片,支持自动检测设备的插入和拔出,并支持轻载检测,自动进入待机状态降低功耗。芯片支持20W输出控制,并支持多颗芯片实现多口快充输出管理,芯片内部集成OTP过热保护,支持输出过流和输入过压保护,支持数据引脚过压保护,适用于适配器和车充应用。 

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 英集芯IP2189采用ESOP8封装,协议支持广泛,并通过了USB PD3.0认证,认证TID号:6173。 

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 输出USB-C母座特写,过孔焊接固定,白色胶芯不露铜。 

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 全部拆解一览,来张全家福。 

充电头网拆解总结

 罗马仕推出的这款20W迷你快充小巧便携,并具有多种配色选择,简洁时尚。充电器具备单USB-C输出,9V 2.22A,20W输出功率满足苹果手机快充,为消费者带来更多选择。得益于充电器内部使用了高集成的快充方案,再搭配PolyCap柏瑞凯RN系列小型化、超低ESR的固态电容,为次级输出滤波电路提供良好的滤波效果,20W输出功率与5W充电器体积相仿,体积优势十分明显。 

充电头网通过拆解了解到,罗马仕20W PD快充内置创芯微CM1765+CM1622高集成开关电源方案,两颗芯片均内置MOS管,大大简化了充电器电路设计。输出协议芯片采用英集芯IP2189,支持多种快充协议。创芯微推出的高集成开关电源芯片,功能齐全,集成度高,优化了小体积快充电源设计,降低物料及研发成本,提升产品整体竞争力。


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