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拆解报告:赛小虎65W 1A1C氮化镓充电器

 2 years ago
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赛尔康是知名的充电器代工厂,为苹果、华为等国际手机品牌代工生产充电器,年产能达5.2亿台充电器。随着多家厂商在手机包装内部取消了原装充电器,释放了巨量的市场需求,赛尔康也以自有品牌赛小虎杀入快充市场。

充电头网拿到了赛小虎的一款65W氮化镓充电器,这款充电器具备1C1A双输出接口,支持65W输出,并支持45+18W输出,满足两台设备同时快充需求。下面就对这款充电器进行拆解,看看内部是如何设计。

值得一提的是,充电头网此前还拆解过赛小虎迷你30W氮化镓充电器、赛小虎35W双USB-C口快充、赛小虎65W PD快充充电器等产品,欢迎查阅。

赛小虎65W氮化镓快充开箱

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 包装盒正面印有赛小虎品牌、赛尔康智造、充电器外观以及卖点标识等。 

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 背面印有充电器参数以及商家信息。 

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 包装内含充电器、数据线以及用户指南。 

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 附带线缆是CC线,线头外壳磨砂方便插拔,此外还做了抗弯折处理。 

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 测得线缆长度约为1米。 

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 充电器采用时下主流长条柱状造型设计,外壳磨砂抗指纹,整体风格相当简约。 

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 充电器配备固定式国标插脚。 

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 输入端外壳上印有充电器参数型号:SCC065C2A输入:100-240V~50/60HZ 1.7A单口输出:USB-A:5V2.4A、9V2A、12V1.5A,18W MaxUSB-C:5V3A、9V3A、11V5A、12V3A、15V3A、20V3.25A,65W Max双口输出:USB-A:5V2.4A、9V2A、12V1.5A,18W MaxUSB-C:5V3A、9V3A、11V3A、12V3A、15V3A、20V2.25A,45W Max制造商:赛尔康(贵港)有限公司充电器已经通过了CCC认证和VI级能效认证 

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 输出端配有1A1C两个接口,均为白色胶芯。 

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 测得充电器机身高度为64.05mm。 

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 宽度为30.95mm。 

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 厚度为30.97mm。 

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 和苹果61W充电器对比,体积优势巨大。 

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 拿在手上的大小直观感受。 

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 充电器净重约为99g。 

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 使用ChargerLAB POWER-Z KM002C测得USB-C接口支持QC3.0、FCP、AFC、PD3.0以及小米快充协议。 

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 并且具备5V3A、9V3A、12V3A、15V3A、20V3.25A五组固定电压档位,以及5-11V5A和5-20V3.25A两组PPS电压档位。 

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 测得USB-A口支持FCP、AFC、QC3.0快充协议。 

赛小虎65W氮化镓快充拆解

 看完了赛小虎这款65W氮化镓充电器的开箱和测试后,下面就对其进行拆解,看看内部用料和做工如何。 

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 首先撬开充电器输出端外壳,内部PCBA模块外包铜箔散热,并打胶固定。 

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 从外壳中抽出充电器PCBA模块,模块包裹纯铜散热片,并贴有胶带绝缘。 

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 充电器PCBA模块输入端覆盖塑料壳绝缘,交流输入端子沉金处理。 

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 PCBA底部锡焊固定纯铜散热片,与PCBA之间有麦拉片绝缘,对应低压侧缠绕胶带绝缘。 

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 拆掉PCBA模块表面覆盖的散热片,输入端塑料壳延伸到内部,起到支撑散热片的作用。底部散热片通过麦拉片绝缘,贴有导热垫为PCB背面元件散热。 

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 输入端覆盖的导热垫特写。导热垫下面是两块小板,两块小板分别焊接输入EMI电路和整流桥。 

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 输出端USB-C母座焊接在平面变压器小板上,USB-A母座焊接在垂直小板上。通过内置多块小板焊接,充分利用内部空间,实现高功率密度的氮化镓充电器设计。 

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 充电器PCBA模块正面一览,初级滤波电解电容采用黄色胶带缠绕绝缘,顶部套有黑色绝缘帽与USB-A小板绝缘,右侧为平面变压器,与USB-A小板与电解电容之间打胶固定。 

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 PCB板背面一览,变压器对应区域镂空,以降低厚度,磁芯与主板之间有塑料支架绝缘。主板背面可以看到开关电源主控芯片、反馈光耦、贴片Y电容、氮化镓功率芯片以及用于A口输出的同步升降压转换器等器件。 通过对充电器PCBA的观察,赛小虎这款氮化镓充电器采用高频反激开关电源宽电压输出,输出电压由协议芯片反馈给初级主控芯片,调节输出电压直接为USB-C口供电,USB-A口通过升降压转换器根据协议需求调节输出电压输出,下面我们就从输入端开始了解整个充电器的设计与用料。 

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 将两块小板拆下,其中一块上有保险丝、安规X电容以及共模电感。小板上圆形空位是主板上的差模电感位置。 

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 输入端延时保险丝规格为3.15A 250V。 

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 安规X2电容容量为0.033μF。 

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 共模电感采用绝缘线和漆包线双线绕制在绿色磁环上,用于滤除EMI干扰,共模电感焊接支架绝缘。 

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 经过EMI电路滤波电路输出的交流电送至整流桥小板,整流桥小板焊接两颗FMB30M整流桥,两颗并联连接以均摊发热。下面两颗二极管和电阻用于NCP1342主控的高压启动和X电容放电功能。 

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 侧面一览,大小两颗电解电容均缠绕胶带绝缘。USB-A接口小板上的合金电感打胶加固。 

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 两颗高压滤波电容均来自AiSHi艾华,一颗规格为400V 18μF。 

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 另一颗规格为400V 100μF,两颗电容容量为118μF。 

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 差模滤波电感采用磁环绕制,内部涂胶固定。 

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 开关电源初级主控芯片采用安森美NCP1342,这是一颗高频反激准谐振初级PWM控制器,内置主动X2电容放电、支持宽范围Vcc供电、支持外接热敏电阻进行过热保护及多重完善的保护功能。 

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 初级开关管采用纳微NV6115氮化镓功率芯片,该芯片为高频软开关拓扑优化。内置独立的驱动器以及复杂的逻辑控制电路,支持5-15V的宽范围逻辑信号输入。内置170mΩ导阻、耐压650V的氮化镓开关管,支持2MHz开关频率。采用5*6mm QFN封装,节省面积。纳微通过将驱动器和氮化镓开关管以及逻辑电路集成在一个封装中,实现了高集成度,高可靠性的氮化镓功率芯片设计。 

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 纳微半导体 NV6115 详细资料。 充电头网通过拆解了解到,纳微GaNFast功率芯片此前已被OPPO 50W饼干氮化镓快充、RAVPOWER 65W 1A1C氮化镓快充充电器、小米65W USB PD 氮化镓充电器、SlimQ 65W氮化镓USB PD快充充电器1A1C、Anker PowerCore Fusion PD超极充、RAVPower 45W GaN PD充电器、倍思65W氮化镓充电器、ROxANNE 66W氮化镓USB PD双口快充充电器等产品采用,获得市场高度认可。 

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 拆下平面变压器小板,小板磁芯左右侧分别使用胶水粘贴两片散热铝片辅助散热。小板低压侧焊接同步整流控制器和同步整流管,以及VBUS开关管,USB-C母座采用沉板焊接。 

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 平面变压器另一面磁芯粘贴绝缘胶带,输出端有一颗协议芯片。通过将同步整流电路和协议芯片都整合在平面变压器的电路板上,可减小走线长度,降低辐射干扰,并提高空间利用率。 

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 铝散热片缠绕胶带绝缘,通过胶水粘贴固定。 

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 EL1018光耦用于初级次级通信,反馈调节充电器输出电压,光耦上方是两颗禾伸堂的贴片Y电容串联,两颗Y电容串联提高耐压,提升安全等级。 

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 输出侧为USB-A和USB-C母座,在两个接口之间的空间内焊接滤波固态电容,并通过胶水固定。 

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 PCB正面一览,电解电容底部采用胶垫支撑。 

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 变压器磁芯贴有标签,印有TEC25003 SE字样。 

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 将平面变压器磁芯敲碎,所在区域环形线圈设计。 

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 PCB线圈与变压器磁芯之间填充蓝色导热垫,将线圈发热传导至磁芯散热。 

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 支撑高压电解电容的胶垫特写。 

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 两颗串联的禾伸堂贴片Y电容特写。 

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 同步整流控制器丝印IBHJN,实际型号为MP6908A,来自MPS芯源半导体,最高工作频率600KHz。支持DCM、CCM、QR、ACF多种工作模式,支持高侧和低侧应用,具备振铃检测防止误开通。 

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 同步整流管来自AOS万代半导体,型号AON6220,是一颗耐压100V的NMOS,导阻5.1mΩ,采用DFN5*6封装。 

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 25V 470μF固态电容用于同步整流输出滤波。 

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 USB PD快充协议芯片采用英飞凌CYPD3174,该芯片支持PD3.0包括PPS协议,支持QC4.0,苹果2.4A等其他快充协议;内置多重全面的保护功能,内置32位 M0处理器,集成振荡器且无需外部时钟。 CYPD3174支持一个USB-C和一个USB-A口,USB-C口输出电压通过光耦调节,并且可通过I2C接口与南芯升降压转换器通讯,调节USB-A口的输出电压,实现双口同时快充。 

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 USB-C口输出VBUS开关管来自东芝,型号TPCC8104,是一颗耐压30V的PMOS,导阻6.8mΩ。 

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 USB-C母座沉板焊接,外套金属片点焊加固,母座金属外壳刻有KRCONN,来自精睿兴业科技。 

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 USB-A母座焊接在垂直小板上,还焊接一颗VBUS开关管。 

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 小板背面焊接升降压合金电感和一颗芯片。 

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 在充电器小板上焊接一颗南芯的同步升降压转换器,型号为SC8721,芯片内部集成四管H桥升降压开关管,输入输出电压范围均为2.7-22V,工作电压范围宽,支持动态输出电压调整,开关频率可调节,支持输出线补、输出电流监测,支持I2C总线控制的输出电压调节和输出限流调节,内置全面的保护功能。 

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 南芯SC8721详细资料。 充电头网通过拆解了解到,采用该芯片的产品还有ANKER 25600mAh移动电源、努比亚红魔45W USB PD氘锋移动电源、小米20000mAh移动电源、thinkplus 14000mAh 45W PD快充移动电源等。 

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 基美钽电容特写,T521聚合物,100μF 16V耐压,用于USB-A口输出滤波。减小空间占用。 

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 另一颗滤波电容规格为220μF 25V。 

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 主板上焊接的MLCC滤波电容特写。 

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 小板上焊接一颗丝印22582的定制芯片。 

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 升降压电感丝印100,感量为10μH,采用10*10mm大尺寸封装,降低发热。 

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 VBUS开关管采用AON7534,是一颗耐压30V的NMOS,导阻4.1mΩ,采用DFN3*3封装。 

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 USB-A口特写,采用白色胶芯。 

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 全部拆解完毕,来张全家福。 

充电头网拆解总结

 赛小虎65W氮化镓充电器采用固定插脚设计,白色机身,1C1A双口设计,其中USB-C口具备65W输出,并且支持小米私有的快充协议,支持小米手机快充,还支持笔记本电脑充电。USB-A口具备18W快充输出,双口同时使用时功率按照45+18W分配,满足日常设备充电需求。 充电头网通过拆解了解到,充电器内部由多块PCB板焊接组成,平面变压器小板横贯初次级,两端贴有铝散热片帮助导热,整个模块还覆盖纯铜散热片进行整体散热。模块输入端套有塑料壳绝缘加固,两块小板和主板相互垂直焊接,结构稳定。 

充电器采用常见的安森美NCP1342+MPS MP6908A高频准谐振开关电源方案,搭配纳微NV6115氮化镓功率芯片。USB-C接口协议芯片采用英飞凌CYPD3174,采用南芯SC8721为USB-A口进行二次升降压输出。USB-C母座沉板以及使用金属片点焊加固,USB-A母座粘贴防尘胶带,内部多处打胶加固,整体做工设计与用料都很可靠。


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